A bearing material
should: |
- Possess low
coefficient of friction.
- Provide hard, wear
resistant surface with a tough core.
- Have high
compressive strength.
- Have high fatigue
strength.
- Be able to bear
shocks and vibrations.
- Possess high thermal
conductivity to dissipate heat generated due to friction between the
bearing and the rotating shaft.
- Possess adequate
plasticity under bearing load.
- Possess adequate
strength at high temperatures.
- Be such that it can
be easily fabricated.
- Possess resistance
to corrosion.
- Be such that it does
not cause excessive wear of the shaft rotating in it, i.e., bearing
material should be softer than the shaft material.
- Be having small
pieces of a comparatively hard metal embedded in a soft metal. •
Maintain a continuous film of oil between shaft and bearing.
|
TYPES OF BEARING
MATERIALS |
- Lead or tin based
alloys (Babbitt metals)
- Cadmium-based alloys
- Aluminium based
alloys
- Copper based alloys
- Silver-based alloys
- Non-metallic bearing
materials - Nylon and Teflon
|
Lead or Tin Based
Alloys (Babbitt Metals) |
- The high tin alloys
with more than 80% tin and little or no lead.
- The high lead alloys
with about 80% lead and 1— 12% tin.
- The alloys with
intermediate percentages of tin and lead.
|
Typical compositions of
:
A lead based alloy A
A tin based alloy
- Lead base alloys are
softer and brittle than the tin base alloys.
- Lead base alloys are
cheaper than tin base alloys.
- Tin base alloys have
a low coefficient of friction as compared to lead base alloys.
- Lead base alloys are
suitable for light and medium loads, whereas tin base alloys are
preferred for higher loads and speeds.
- Whereas tin base
alloys find applications in high speed engines, steam turbines, lead
base alloys are used in rail road freight cars.
- Solidus temperature
of Tin base alloys — Approx. 222°C
- Solidus temperature
of Lead base alloys — Approx. 240°C Besides, both these alloys
possess
- Good ability to
embed dirt
- Good conformability
to journal
- Good corrosion
resistance
- Very good seizure
resistance, etc.
|
Cadmium-based alloys |
Chemical composition
Cu and zn are added in
small percentage. These bearing alloys have a structure consisting of a
soft matrix containing harder crystals of intermetallic compounds. These
alloys aren't very popular because of high price of cadmium. These
bearing alloy possess greater compressive strength than tin bearing
alloys.
Cadmium-based alloys
possess
- low coefficient of
friction,
- high fatigue
strength,
- high load carrying
capacity,
- low wear, good
seizure resistance,
- fair ability to
embed dirt,
- poor corrosion
resistance (using ordinary lubricants).
Cadmium-based alloys were
tried in automobile and aircraft industries and good results were
obtained. |
|
Aluminium based
alloys Chemical
composition
- Al 91.5%
- Sn 6%
- Cu 1%
- Ni 1%
Small amount of silicon
is used along with these. The microstructure consist of NiAl and CuAl2
in the matrix of aluminium solid solution.
These alloys possess:
- excellent corrosion
resistance
- fair conformability
to journal
- good ability to
embed dirt
- good seizure
resistance
- good thermal
conductivity
- high coefficient of
expansion
These alloys find
applications as bearings in diesel engines and tractors. |
|
Copper based alloys
Chemical composition
- u 80-85%
- Sn 10-15%
- Pb 10%
The term bronze covers a
large number of copper alloys with varying percentages of Sn, Zn and Pb.
Bronze is one of the oldest known bearing materials.
- is easily worked
- has good corrosion
resistance
- is reasonably hard
Tin bronze (10 to 14%
tin, remainder copper) is used in the machine and engine industry for
bearing bushes made from thin- walled drawn tubes. Copper-based alloys
are employed for making bearings required to resist heavier pressures
such as in railways. |
|
Silver-based alloys
Silver bearings
are produced by electro
deposition of a 0.3 to 0.5 mm layer of silver on a steel support shell
,with an intermediate layer of Cu and Ni. A 0.02-0.03mm of lead is then
deposited on top of the silver and the indium diffuse into the lead by
heat treatment at 180oc. This covering layer aid in improving the
running in properties and the corrosion resistance of the silver layer.
These are highest prized alloys. They are employed where other
materials don’t produce satisfactory results. These alloys are
used on the connecting rod bearings of aircraft engines |
|
Non-metallic bearing
materials
- Teflon (poly tetra
flouro ethylene) It has co-efficient of friction <0.004 with out
lubrication. It has good stability at high temperature. It is
chemically inert to water and many chemicals and solvents, fillers
like glass and graphite increases the resistance to deformation.
- Nylon Nylon bearings
have co-efficient of friction 0.15- 0.33 for dry friction, 0.14-0.18
with water lubrication. 0.09-0.14 for oil lubrication with load of
5-25Nand a relative velocity of 2.5-110m/min
|