Reaming is done with a
reamer a type of rotary cutting tool used in metalworking. Precision
reamers are designed to enlarge the size of a previously formed hole by
a small amount but with a high degree of accuracy to leave smooth
sides. The process of enlarging the hole is called reaming.
- Get a tap wrench or
T-handle wrench and a hand reamer
- Attach the wrench to
the squared end of the reamer
- Ensure reamer is
perpendicular with work and reamer with a square. As an alternate
method you can use a reaming guide or a spring loaded centre guide.
- Evenly turn the
reamer in the hole to ensure alignment with the hole. (The bevel on
the end of the reamer will help.) A rule of thumb for feeding rate
is one quarter of the reamers diameter per revolution. Never rotate
the reamer backwards as you would in a tapping operation as this
would dull the reamer quickly.
- Ideally pass the
hand reamer through the hole, if not possible, remove the reamer
from the top by continuing the rotating motion.
Adjustable reamer
- Select the
appropriate-size reamer in the range needed for the work to be
completed.
- Loosen the size
adjustment nut on either end of the reamer, using the adjustable
wrench.
- Turn the adjustment
nut on one end of the reamer clockwise and the other nut
counter-clockwise to set the blades to the desired size. The reamer
shaft is tapered and, depending on which direction the nuts are
turned, the diameter of the blades increases or decreases.
- Measure the cross
section of the reamer blades with the micrometer to ensure you have
set the proper size.
Tighten the adjustment nuts so they are firmly against the collars
that secure the blades. Do not overtighten. Recheck the reamer
blades with the micrometer for the correct sizing after tightening.
- Attach the T-handle
tool grip to the square end of the adjustable reamer. Twist the
movable end to the correct size and tighten.
- Apply thread-cutting
oil to the blades of the reamer and around the mouth of the drilled
hole.
- Align the reamer
over the hole and turn it clockwise. Turn only in one direction. Oil
the reamer every few turns. Thin cuts are best, with an incremental
graduating of the reamer blade's diameter, until the required hole
size is satisfactory.
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