Hydraulic components - Hydraulic fluid
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Hydraulic fluid is the very lifeblood that makes countless mobile and stationary machines work correctly. Without it, brakes would fail, transmissions can become destroyed, and engines’ lives would be greatly shortened. Made up of an amalgamation of fluids including water, water-oil emulsions, and salt solutions, hydraulic fluid serves multiple purposes in a hydraulic system.
 
There are three types of hydraulic fluids:
  • Water-based fluids: Perhaps the least common type of the three, water-based fluids are needed where there is a high probability of a fire occurring. Their downfall is they aren’t terribly great when it comes to lubrication.
  • Petroleum-based fluids: This mineral-based fluid is frequently used to offer pumps and other system pieces better lubrication, stability, and corrosion resistance. They do have the tendency to build up sludge, however, which can worsen the machine’s performance.
  • Synthetic fluids: These man-made hydraulic fluids are designed specifically for providing exceptional fluid stability, lubrication, and more. They work perfectly within a wide range of temperatures and even under high pressure. Their disadvantage? They’re costly, more toxic, and may be incompatible with standard sealing materials.
Function of hydraulic fluid:
  • Power transmission: To transmit power, which is the primary function.
  • Lubrication: To lubricate various parts, so as to avoid metal-to-metal contact and reduce friction, wear and heat generation.
  • Sealing: To seal the moving elements to avoid leakage.
  • Cooling: To carry away the heat generated in the system and to dissipate the heat through a reservoir or a heat exchanger.
  • Contaminant removal: To carry along the contaminations to the tank, where they can be removed through filters.
Properties of hydraulic oil
As we can see from the aforementioned categorization, hydraulic oils have to possess certain properties to be able to meet the requirements of the hydraulic systems and operating conditions. Whether it is heavy-duty or an application that does not have such extreme working conditions, hydraulic oil needs to be:
  • Non-compressible
  • Stable in terms of viscosity and in a range of operating and climatic temperatures (high and low)
  • Fire-resistant
  • Non-corrosive
  • Anti-wearing
  • Resistant to water contamination
  • Durable.
  • Non foaming
  • Anti gumming