Hydraulic components
- Reservoir |
Videos |
The lifeblood of every
hydraulic system is hydraulic fluid. This fluid required to drive the
hydraulic system is stored in a reservoir/tank. The size of the
reservoir will vary depending on the hydraulic system and application
used for. Air trapped inside the fluid will cause problems like
aeration. So, a reservoir is designed in such a way to remove trapped
air and to cool the pressurized hydraulic fluid. Also, extra space is
provided in the system to avoid overfilling as a result of oil
expansion. A rim at the filler neck of most of the reservoir is the
maximum limit for filling. Another method to prevent overfilling include
checking the fluid level using a glass or plastic sight gage, a tube, or
a dipstick.
Vented reservoir and pressurized reservoir are the two categories of the
reservoir. The vented reservoir is open to the atmospheric pressure and
the air enters and escapes through the vent line of the reservoir. A
filter is integrated on the vent line to remove contamination from the
atmosphere. Such reservoirs are placed at the highest point of the
hydraulic system to provide maximum gravity/force to the flow. High
altitude applications like aircraft use pressurized reservoirs to store
hydraulic fluids. The fluid will be closed to the atmosphere and
pressurized. |
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Hydraulic reservoirs
can be made of: |
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steel
-
stainless steel
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aluminium
-
plastic
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Hydraulic reservoirs
vary in terms of capacity, but need to be large enough to accommodate
the thermal expansion of fluids and changes in fluid level due to normal
system operation. |
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A efficient reservoir
should have the following properties: |
- A large surface area
to transfer heat from the fluid to the surrounding environment
- Enough volume to let
returning fluid slow down from a high entrance velocity. This lets
heavier contaminants settle and entrained air escape
- A physical barrier
(baffle) that separates fluid entering the reservoir from fluid
entering the pump suction line
- Air space above the
fluid to accept air that bubbles out of the fluid
- Access to remove
used fluid and contaminants from the system and to add new fluid
- Space for hot-fluid
expansion, gravity drain-back from a system during shutdown, and
storage of large volumes needed intermittently during peak periods
of an operating cycle,
- A convenient surface
to mount other system components, if practical.
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