Milling machines Operations - Keyways, grooves and slitting
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Keyway Milling. Keyways are grooves of different shapes cut along the axis of the cylindrical surface of shafts, into which keys are fitted to provide a positive method of locating and driving members on the shafts. A keyway is also machined in the mounted member to receive the key.

A method of machining keyways in shafts comprises the steps of aligning a central line of a spindle of a machine tool with a centre line of a shaft to be machined, preliminarily machining a keyway in the shaft with keyway mill arranged on the spindle so as to retain a symmetrical allowance for a finishing machining of the keyways so as to machine walls of the keyway, finishing machining of radiuses parts of the keyway at its both ends with a cross-feed of the mill so that a width of radiuses parts is greater than a desired width of the keyway, and final machining the keyway with a self-aligning cutting tool mounted on the spindle so that it freely turns and is rectilinearly moved along the keyway.

Keys ca be cut using end mills or slot drills.  Horizontal plain cutter.

Slot mill

Horizontal plain cutter

   
Slitting cutter  
The slitting cutter have:
  • Only one peripheral cutting edge
  • The cutter has a large diameter and is thin
  • It is manly used for slitting through material