TVET COLLEGE SUPPORT

BEARINGS

 

Anti friction bearings
 
Bearings are classified as plain journal or antifriction bearings. An antifriction bearing is a bearing that contains moving elements to provide a low friction support surface for rotating or sliding surfaces. Antifriction bearings are commonly made with hardened rolling elements (balls and rollers) and races.
 
Working principal of friction bearing
Video
Anti friction bearings consist of the following basic elements.

 

 The races or rings
In the case of ball bearings, the bearing has inner and outer races and a set of balls. Each race is a ring with a groove where the balls rest. The groove is usually shaped so the ball is a slightly loose fit in the groove. Thus, in principle, the ball contacts each race at a single point.
 
In the case of roller bearings, the bearing has inner and outer races and a set of rollers. Each race is a ring with a groove where the rollers rest. The groove is usually shaped so the roller is a slightly loose fit in the groove. Thus, in principle, the roller contacts each race at a line contact point.
 
The rolling element
The rolling element is determined by the magnitude of the load and direction of the load (axial or radial).
 

Ball

Balls are point contact.  Most commonly used rolling element. Relative large radial loads with some axial loads.

Roller

Rollers are line contact and thus can carry very large radial loads with minimal axial loads.

Taper roller

Taper rollers are line contact and will run in taper races.  They can carry both radial and axial loads.

Needle roller

Needle rollers is similar to rollers, their length is longer in relation to their diameter.  They can be used with races or without.  Normally used where radial space is limited

Spherical roller (Barrel)

A spherical roller bearing is a rolling-element bearing that permits rotation with low friction, and permits angular misalignment. Typically these bearings support a rotating shaft in the bore of the inner ring that may be misaligned in respect to the outer ring.

 
Cage or retainer
The ball bearing cage (also known as a ball bearing retainer or ball separator – these are used interchangeably), is the component in a ball bearing that separates the balls, maintains the balls and rollers symmetrical radial spacing, and in most cases, holds the bearings together.

Solid cages consist of brass, steel, light metal, sinter iron and phenolic. Manufacture process for metal and phenolic cages is consisting of turning and milling. Cages made out of plastic materials are manufactured by injection moulding.

Press metal cage

Machined cage

Nylon cage

 
Bearing seals
The primary functions of a bearing seal are to keep lubricant in the bearing and bearing chamber contaminants out.  Bearings are pre-pact with grease in the factory and will stay lubricated for the life of the bearing.  Some seals are integral to the bearing; others aren’t. The focus here is on what to consider when selecting external bearing seals. Key factors in making the right choice for an application typically include:
  • Bearing type (rolling or sleeve)
  • Lubricant (oil or grease)
  • Seal friction and consequent heating
  • Shaft surface speed and finish
  • Physical space available

Nylon seal

Metal seal

Rubber seal

 
Type of anti friction bearings